An Innovative and Efficient Preparation of Mesocarbon Microbeads by The Delayed Capillary Breakup Method and Their Electrochemical Performance
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Abstract: An innovative and efficient preparation method of mesocarbon microbeads (MCMBs) was developed based on the dripping behavior and rheological theory of pitch during the melt-spinning process, named as the delayed capillary breakup (DCB) method. In this work, the MCMBs were prepared by the DCB method with different receiving solvents (water or tetrahydrofuran (THF)), and their microstructure evolutions were compared systematically. Moreover, the MCMBs were further activated with KOH at 750 °C or graphitized at 2800 °C to prepare the A-MCMBs or G-MCMBs, and their electrochemical performance as electrode materials for electronic double layer capacitors (EDLC) or lithium-ion batteries (LIB) was investigated, respectively. The results showed that both MCMB-W prepared from water and MCMB-T prepared from THF had great spherical structure with the size of 1~2 μm. In addition, A-MCMB-T had a high specific surface area (1391 m2 g−1), micropore volume (0.55 cm3 g−1) and mesopore volume (0.24 cm3 g−1), exhibiting 30% higher specific capacitance than the original material, and its capacitance retention was also significantly improved when it was used as an electrode material for EDLC. Moreover, G-MCMB-T had high graphitization degree (0.895) and orderly lamellar structure, which demonstrated high specific capacity of 353.5 mAh g−1 after 100 cycles at 100 mA g−1 when it was used as an electrode material for LIB. Therefore, this work proposed and verified a new preparation method of MCMBs, which could provide a strategy for designing and developing traditional energy storage materials.
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Table 1. Relevant analysis results of samples.
Samples Yield
(%)TG (in N2) DSC (in air) FTIR Raman Td
(°C)W
(%)△T
(°C)△H
(J/g)△H/△T IOS ICHS IA ID/IG IA/IG MP ─ 235 54 207 291 1.41 0.225 0.501 0.503 0.69 0.40 MS-W ─ 241 52 218 405 1.86 0.224 0.500 0.502 0.64 0.35 MS-T ─ 305 72 221 209 0.95 0.212 0.498 0.501 0.60 0.32 O-MP 103 291 77 ─ ─ ─ 0.243 0.500 0.500 0.83 0.45 O-MS-W 104 296 77 ─ ─ ─ 0.241 0.495 0.501 0.69 0.38 O-MS-T 105 301 80 ─ ─ ─ 0.239 0.494 0.499 0.62 0.33 C-MP 70 ─ ─ ─ ─ ─ 0.250 0.499 0.500 1.14 0.53 C-MS-W 72 ─ ─ ─ ─ ─ 0.249 0.498 0.499 1.12 0.51 C-MS-T 74 ─ ─ ─ ─ ─ 0.247 0.497 0.498 1.08 0.45 Table 2. Microstructure and porosity parameters of A-MCMBs.
Samples Raman Parameters of pore structure ID/IG IA/IG SBET
(m2 g−1)Vmic
(cm3 g−1)Vmes
(cm3 g−1)Vtot
(cm3 g−1)D
(nm)A-MP 0.99 0.60 1222 0.16 0.49 0.65 5.04 A-MS-W 0.96 0.71 1190 0.33 0.17 0.50 5.00 A-MS-T 0.94 0.72 1391 0.37 0.24 0.61 4.19 Table 3. FTIR and XPS analysis results of A-MCMBs.
Samples FTIR XPS (at%) percentage of total C1s percentage of total O1s IOS ICHS IA C O C=C C―O C=O COOH C=O C―O COOH A-MP 0.251 0.500 0.502 90.03 8.70 35.29 23.73 19.85 21.13 31.66 35.91 32.43 A-MS-W 0.231 0.480 0.482 90.45 8.39 35.26 23.75 19.87 21.12 32.46 36.04 31.50 A-MS-T 0.220 0.460 0.462 91.28 7.64 34.32 24.28 21.27 20.13 32.96 37.20 29.84 Table 4. Electrochemical properties of different A-MCMBs.
Samples Specific capacitance (F/g) Capacitance retention(%) Rct(Ω) 0.5 A g−1 1 A g−1 2 A g−1 5 A g−1 10 A g−1 A-MP 156.9 131.1 118.8 108.5 100.0 63.7 0.6 A-MS-W 178.6 169.5 153.4 145.0 139.0 77.8 0.5 A-MS-T 193.5 166.2 147.0 135.5 129.0 66.6 0.3 Table 5. Parameters of pore structure and graphite microcrystallite s of G-MCMBs.
Samples ID/IG ID’/IG SBET
(m2 g−1)d002
(nm)Lc
(nm)La
(nm)N
(n)G G-MP 0.21 0.05 1.60 0.3366 0.6582 1.3976 2.96 0.861 G-MS-W 0.18 0.04 2.25 0.3366 0.6973 1.9862 3.07 0.861 G-MS-T 0.14 0.02 3.53 0.3363 0.5680 2.4556 2.69 0.895 Table 6. Cycle performance of different G-MCMBs.
Samples Specific capacity (mAh g−1) ICE
(%)
Capacity retention
(%)Rct
(Ω)D1 C1 D2 D3 D100 G-MP 329.4 277.6 285.1 277.1 255.3 84.27 77.50 295.9 G-MS-W 401.4 346.9 354.0 349.6 313.6 86.42 78.13 301.9 G-MS-T 408.1 353.0 366.6 362.4 353.5 86.50 86.62 95.5 -
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