三维高导热炭/炭复合材料的制备、结构及性能

Preparation, microstructure and properties of three-dimensional carbon/carbon composites with high thermal conductivity

  • 摘要: 采用连续沥青基炭纤维与商业PAN基炭纤维的混编制备了三维炭/炭复合材料预制体,通过多次化学气相渗透(CVI)、液压浸渍(LPI)工艺对其进行增密处理和一系列的炭化和石墨化处理获得高导热三维炭/炭复合材料。在此典型结构中,沥青基炭纤维沿xy方向水平正交排布,而商业PAN基炭纤维沿z方向双向贯通排布。研究了炭/炭复合材料的显微结构以及炭纤维和热解炭对炭/炭复合材料热导率和力学性能的相对贡献。CVI热解炭具有高结晶度并且沿纤维轴高度择优取向。通过3CVI和3CVI+4LPI工艺制备的炭/炭复合材料的密度分别达到了1.58和1.84 g/cm3。所制备的炭/炭复合材料沿xy方向分别具有115.9 W/m·K(3CVI)和234.7 W/m·K(3CVI+4LPI)的高热导率,沿z方向的热导率分别只有18.6(3CVI)和41.5 W/m·K(3CVI+4LPI)。热扩散和热导率主要依赖于炭/炭复合材料中的连续性沥青基炭纤维。通过PAN基炭纤维的引入和后续增密过程,三维炭/炭复合材料的力学性能相对于一维炭/炭复合材料和二维炭/炭复合材料显著提高。

     

    Abstract: Three-dimensional (3D) carbon/carbon (C/C) composites with high thermal conductivity were prepared from a preform prepared by orthogonally weaving continuous mesophase pitch-based fibers in the x and y directions and commercial PAN-based carbon fibers in the z-direction, which were densified by three cycles of chemical vapor infiltration (CVI) and graphitization to a density of 1.58 g/cm3 (3CVI), followed by four cycles of liquid pressure impregnation (LPI), carbonization and graphitization to give a density of 1.84 g/cm3 (3CVI+4LPI). The effects of the microstructure and the relative contributions of the fibers and matrix carbon to the thermal conductivity and mechanical properties of the C/C composites were investigated. Results indicate that the CVI pyrolytic carbon (PyC) is highly crystalline and oriented along the fiber axis. The thermal conductivities of the 3CVI and 3CVI+4LPI C/C composites in the x-y plane are respectively 115.9 and 234.7 W/m·K, while those in the z-direction are only 18.6 and 41.5 W/m·K. The thermal diffusivity and thermal conductivity mainly depend on the fiber type, the volume fractions of the fibers and the type of pyrolytic carbon. The thermal conductivity of the composites is improved by increasing the volume fraction of pitch-based carbon fibers and using matrix carbon that is easily graphitized. The mechanical properties of the two C/C composites are greatly improved compared with those of 1D-C/C and 2D-C/C composites.

     

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