高石墨化度多孔炭的制备及其乙烷/乙烯分离性能

Preparation of highly graphitized porous carbon and its ethane/ethylene separation performance

  • 摘要: 乙烷(C2H6)与乙烯(C2H4)的高效分离对于制备聚合物级C2H4至关重要,需要开发选择性高和稳定性好的C2H6/C2H4吸附剂。本文以酚醛树脂为前驱体,FeCl3为铁源,通过在室温下聚合及800 ºC下炭化的方法制备了高石墨化度多孔炭(GC-800,GC=Graphitized Carbon),并利用Vienna Ab-initio Simulation Package(VASP)计算证实了石墨化的多孔炭表面与C2H6分子间的结合能更高。石墨化度的增加可以有效提高多孔炭对C2H6的吸附能力,但高温下Fe的催化石墨化过程会破坏多孔炭的微孔结构,从而降低C2H6/C2H4的分离能力。通过调控炭化温度,实现了对多孔炭的石墨化度与孔隙结构的协同优化。结果表明,GC-800具有高的石墨化度,sp2 C的含量高达73%,比表面积高达574 m2·g−1。在298 K和1 bar的条件下GC-800对C2H6的平衡吸附容量为2.16 mmol·g−1,C2H6/C2H4(1∶1和1∶9,v/v)Ideal Adsorption Solution Theory(IAST)选择性分别达到2.4和3.8,显著高于大多数报道的高性能C2H6选择性吸附剂。动态穿透实验表明GC-800可以从C2H6和C2H4混合物中一步获得高纯度的C2H4。动态循环测试证实了GC-800具有良好的循环稳定性,含湿条件下GC-800仍能高效分离C2H6/C2H4

     

    Abstract: The efficient separation of ethane (C2H6) and ethylene (C2H4) is crucial for the preparation of polymer-grade C2H4, necessitating the development of highly selective and stable C2H6/C2H4 adsorbents. Highly graphitized porous carbon, denoted GC-800, was synthesized by polymerization at room temperature followed by carbonization at 800 °C using phenolic resin as the precursor and FeCl3 as the iron source. Vienna Ab-initio Simulation Package (VASP) calculations confirmed a higher binding energy between C2H6 molecules and graphitized porous carbon surfaces, so that a high degree of graphitization increased the adsorption capacity of porous carbon for C2H6. However, catalytic graphitization using Fe at high temperatures disrupted the microporous structure of the carbon, thereby reducing its ability to separate C2H6/C2H4. By controlling the carbonization temperature, the degree of graphitization and pore structure of the porous carbon could be changed. Raman spectra and XPS spectra showed that the GC-800 had a high degree of graphitization, with a sp2 C content as high as 73%. Low-temperature N2 physical adsorption measurements estimated the specific surface area of GC-800 to be as high as 574 m2·g−1. At 298 K and 1 bar, it had an equilibrium adsorption capacity of 2.16 mmol·g−1 for C2H6, with the C2H6/C2H4 (1∶1 and 1∶9, v/v) ideal adsorbed solution theory selectivity respectively reaching 2.4 and 3.8, significantly higher than the values of most reported high-performance C2H6 selective adsorbents. Dynamic breakthrough experiments showed that GC-800 could produce high-purity C2H4 in a single step from a mixture of C2H6 and C2H4. Dynamic cycling tests confirmed its good cyclic stability, and that it could efficiently separate C2H6/C2H4 even under humid conditions.

     

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