近性能炭纤维力学性能与微观结构的关联性

The relationship between the mechanical properties and microstructures of carbon fibers

  • 摘要: 炭纤维具有复杂的微观结构,使得不同炭纤维的微观结构和力学性能之间存在差异,特别是相近性能炭纤维之间的差异甚是微妙。本文采用万能材料试验机、X射线衍射、小角散射和拉曼光谱对炭纤维单丝样品进行了力学性能和微观结构的表征。结果表明,除SY300外,相近性能炭纤维的拉伸强度随d002R的减小而增大,随Lc的增大而增大;对于同种原丝生产工艺的炭纤维,拉伸强度随微孔半径和密度的减小而增大。拉伸强度的离散可用Weibull模数进行表征,随微孔半径的减小而降低。根据实验数据采用Griffith(Irwin)公式估算得到的炭纤维拉伸强度比实测强度大,采用Mathematics和MATLAB软件对拉伸强度和微观结构数据进行了数值模拟,得到拉伸强度的估算公式,经采用其它研究者给出的T300炭纤维微观结构数据验证对比,得到的拉伸强度数据与测试数据相符。

     

    Abstract: Differences in the microstructure of carbon fibers are subtle for carbon fibers with similar mechanical properties. The mechanical properties and microstructures of six carbon fibers were investigated by a universal material testing machine, X-ray diffraction, small angle X-ray scattering and Raman spectroscopy to reveal the relationship between the tensile strengths of carbon fibers and their microstructures. Results indicate that the tensile strength increases with decreasing d002 or ID/IG values, and increases with increasing Lc for five of the six carbon fibers examined. Differences in the tensile strength were characterized by a Weibull modulus increase with increasing micropore radius. The Griffith theory over-estimates the tensile strength of the six carbon fibers. A more accurate formula is proposed to correlate the tensile strength with the microstructures of carbon fibers based on both the Griffith and Weibull theories, which takes into account the tensile strength loss due to the three-layer structure of carbon fibers (an inner-surface layer, an outer-surface layer and a core), defects and the tensile strength of carbon fibers, and is validated by the experimental data on T300 carbon fibers from other researchers.

     

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