MCMB超细粉末特性及其成型工艺对烧结体性能的影响

MCMB超细粉末特性及其成型工艺对烧结体性能的影响

  • 摘要: 中间相炭微球(MCMB)超细粉末(0.1μm~0.5μm),具有良好的自粘结性,经240MPa模压成型和1000℃自烧结后,可制备出弯曲强度达到134.3MPa的高密度各向同性炭材料(HDIC)。用热分析和扫描电镜等方法,探讨了此超细粉末的特性和模压工艺对坯体成型和烧结体性能的影响。实验证明,由于MCMB超细颗粒表面附着的大量小分子相互结合而形成强度较高的团聚体,使粉末颗粒难以均匀分散,严重影响着材料的弯曲强度。研磨可破坏团聚体中颗粒的粘结,减少材料的烧结缺陷,进而提高材料性能。MCMB超细粉末表面能及粉末之间的内摩擦较大,流动性差,模压成型时采取适宜的压制力,尤其是延长压力作用时间,对材料获得理想的显微结构,缓解由压坯密度的不均匀分布、弹性后效等而导致的缺陷是非常重要的。

     

    Abstract: High-density isotropic carbons (HDIC) were prepared from ultra-fine MCMB powders with a particle size of 0.1~0.5μm, much less than that of 5~30μm used in former research. The influence of the nature of MCMB powders and molding conditions on the properties of HDIC were investigated by thermal analysis and SEM. It is found that HDIC sample with a bend strength up to 134.3MPa can be made by molding at 240MPa and carbonization at 1000℃. The excellent self-sintering property of the ultra-fine MCMB is ascribed to a large number of light molecules and some active groups adhering to the surface of MCMB. The hard agglomerates that have a bad effect on the microstructure and bend strength of HDIC originates from the self-sintering property of the ultra-fine MCMB. Grinding is an effective way to destroy hard agglomerates, and as a result improves the mechanical strength of HDIC. Due to the internal friction, tendency to agglomerate, and poor fluidity of ultra-fine MCMB powders, suitable molding pressure and especially holding time are necessary to obtain a homogeneous microstructure in the HDIC, and to alleviate the defects characterized by an inhomogeneous density distribution.

     

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