纤维种类对C/C复合材料力学及摩擦磨损性能的影响

Mechanical and friction-wear properties of two C/C composites using pre-oxidized polyacrylonitrile fibers and carbon fibers as the reinforcements

  • 摘要: 为了制备性能优异、成本低廉的炭/炭(C/C)复合材料,以聚丙烯腈(PAN)基炭纤维预氧丝纤维(OPF)和炭纤维(CF)为原料,采用化学气相渗积致密化工艺,制备出两种密度均为1.7 g/cm3左右的C/C复合材料,研究了不同种类纤维C/C复合材料的力学性能及不同刹车条件下的摩擦磨损性能,并观察其微观结构,分析纤维种类对摩擦磨损性能的影响机制。结果表明:两种C/C复合材料弯曲性能均表现出假塑性断裂,且弯曲强度相近,弯曲强度分别为127 MPa(CF C/C复合材料)、113 MPa(OPF C/C复合材料);OPF C/C复合材料的层间剪切强度为13.4 MPa,较CF C/C复合材料的层间剪切强度(10.01 MPa)提高了30.26%;与炭纤维相比,采用预氧丝作为原材料更易获得粗糙层热解炭,并且预氧丝纤维的硬度较低,易磨合形成光滑的摩擦面,在不同的刹车条件下,以预氧丝为原料制备的C/C复合材料具有更稳定的摩擦系数和更低的线性磨损;当刹车压力为0.65 MPa,刹车速度为20~25 m/s时,OPF C/C复合材料的摩擦系数稳定在0.35附近,同时表现出良好的抗磨损性能,线性磨损为1.3~1.5 μm/(面·次)。

     

    Abstract: Two preforms based on pre-oxidized polyacrylonitrile fibers (OPFs) and a Chinese version of T-300 carbon fibers (CFs) were densified to 1.7 g/cm3 by chemical vapor infiltration. The microstructures and mechanical and friction-wear properties of the two C/C composites were investigated. Results indicate that both composites exhibit a pseudo-plastic fracture mode with similar bending strengths of 127 MPa for the CF C/C composite and 113 MPa for the OPF C/C composite. The interlaminar shear strength of the OPF C/C composite is 13.4 MPa, which is 30.26% higher than that (10.01 MPa) of the CF C/C composite. It is easier to obtain pyrocarbon with a rough lamellar structure for the OPF reinforcement than with the CF one. The OPF C/C composite always gives a more stable COF and lower wear rate than the CF-based one, regardless of the braking conditions used. When the brake pressure is 0.65 MPa and the braking speed is 20-25 m/s, the OPF C/C composite has excellent abrasive wear resistance with a coefficient of friction near 0.35 and a linear wear rate of 1.3-1.5 μm per braking procedure.

     

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