Co, N co-doped porous carbons as high-performance oxygen reduction electrocatalysts

Although the Co and N co-doped carbon catalyst (Co-NC) has attracted much attention because of its low cost and the natural abundance of the dopants, it has a low oxygen reduction reaction (ORR) activity and a high selectivity for the two-electron (2e^-) reduction of oxygen to H₂O₂, which affects its use in fuel cells. Co-NC catalysts were prepared by the pyrolysis of a mixture of cobalt chloride and chitosan pretreated with zinc chloride at 650, 750 and 850 ^oC, followed by washing with nitric acid and annealing at 900 ^oC. The results indicate that zinc chloride helps the complexing of chitosan with Co²⁺, which is also a chemical activator that generates pores, and annealing caused the evaporation of the spherical Zn metal nanoparticles formed by the carbothermal reduction of Zn ions, leading to a unique porous structure of the catalysts with spherical pores filled with spherical carbon nanoparticles formed by the growth of nitrogen-doped carbon as a result of the Co catalyst. The degree of graphitization is also improved by the Co catalyst. The Co-NC catalyst obtained at a pyrolysis temperature of 750 ^oC shows the same four-electron (4e^-) reduction of oxygen as a commercial Pt/C catalyst, and a significantly higher ORR catalytic activity, longer-term stability and better methanol tolerance than a commercial Pt/C catalyst. These are due to its large specific surface area, high contents of pyridinic nitrogen and graphitic nitrogen that disperse the Co species and its excellent electrical conductivity.